Free shopfloor tool · approximately 20 minutes

Find Where Production Is Really Losing Performance

Take 20 minutes on the shopfloor to separate visible symptoms from the condition actually limiting performance.

Do not complete this from your desk.

Walk the process. Watch the work. Talk to the people doing it. Record what you observe, not what you assume.

What you need

  • This diagnostic
  • A pen or phone
  • Access to the production area
  • Permission to ask basic questions
  • A willingness to challenge assumptions

Your diagnostic responses stay in your browser and are not sent to FlowForge.

What this diagnostic is

This is a guide for observing a production process and asking better questions. It helps you make the current condition visible, identify where to investigate further and form a practical constraint hypothesis.

What it is not

A 20-minute walk cannot diagnose every production problem or produce a definitive solution. Use the diagnostic to sharpen the questions, identify the evidence still missing and decide what needs deeper investigation.

Prefer pen and paper? Print an empty version and take it with you while you walk the process.

Stage 1 of 5 · 20 minutes total

2 minutes

1. What should be happening?

Before looking for waste, define what the operation is supposed to deliver.

Required Output
Actual Output